Stimulation Initiative for European Neural Applications
Esprit Project 9811
Optimizing Facilities for Polymerization
Company background
No information available
The problem
Operation and controlling of facilities for polymerization involve 
certain difficulties: High standards in the quality of products and 
reproducability. Certain parameters call for an optimal control of 
production to run the process constantly and reproducable. On the other 
hand, the process is hard to control because of its nonlinear 
development and its relevant parameters depending on a great number of 
measurements. Besides, there are physical factors not covered by 
measurement technology. The manual regulation does only lead to 
insufficiency and variation of product quality.
Neural network application
In this application, the production of polyethylene has been examined. 
In this process, density and the melting index are highly relevant 
factors of product quality. Until now, these factors could not be 
measured online but only with a delay of time - or even less accurately 
in a laboratory. Neural networks have been trained with the relevant 
factors in order to predict the melting index and density in real time.
Benefits
This example shows that trained neural networks are capable of 
predicting the processes melting point and density. The facility's 
operation can be improved by this application which provides the 
relevant data almost thirty minutes earlier than laboratory measurements 
and therefore guarantees timely interventions in process control.
Generalizations
Non-linear processes, for example in the chemical industry, call for the 
use of forecasting facilities to improve process control. Therefore they 
open up a vast area of applications for neural networks suited for 
processing online measurements.
Contact Person
ATLAN-TEC KG. 
Obere Färberstraße 11,
D-41334 Nettetal,
Tel.: +49 2153 800 237,
Fax: +49 2153 891 32.