[ ] SIENA

Stimulation Initiative for European Neural Applications

Esprit Project 9811



Case Studies of Successful Applications



Optimizing Facilities for Polymerization

Company background

No information available

The problem

Operation and controlling of facilities for polymerization involve certain difficulties: High standards in the quality of products and reproducability. Certain parameters call for an optimal control of production to run the process constantly and reproducable. On the other hand, the process is hard to control because of its nonlinear development and its relevant parameters depending on a great number of measurements. Besides, there are physical factors not covered by measurement technology. The manual regulation does only lead to insufficiency and variation of product quality.

Neural network application

In this application, the production of polyethylene has been examined. In this process, density and the melting index are highly relevant factors of product quality. Until now, these factors could not be measured online but only with a delay of time - or even less accurately in a laboratory. Neural networks have been trained with the relevant factors in order to predict the melting index and density in real time.

Benefits

This example shows that trained neural networks are capable of predicting the processes melting point and density. The facility's operation can be improved by this application which provides the relevant data almost thirty minutes earlier than laboratory measurements and therefore guarantees timely interventions in process control.

Generalizations

Non-linear processes, for example in the chemical industry, call for the use of forecasting facilities to improve process control. Therefore they open up a vast area of applications for neural networks suited for processing online measurements.

Contact Person

ATLAN-TEC KG. Obere Färberstraße 11, D-41334 Nettetal, Tel.: +49 2153 800 237, Fax: +49 2153 891 32.